Tooling

Plugs and Molds

Low-Rate Boat Plugs | Molds and Putty Patterns

Janicki Marine’s boat plugs and molds are quick turnaround, high-quality tooling solutions for low-production rate programs and one-off projects. We utilize a proprietary putty product and our 5-axis CNC mills to create precise, vacuum-integral patterns. We specialize in complex geometries with exceptional quality and durability.

      Boat Mold in Mill 1 being machined
      Putty Pattern for a Boat Mold

      Janicki Marine’s Boat Plugs and Molds are:

      • Designed and built for any size boat, large or small
      • Easy to seal, release, maintain and repair
      • 160° F guaranteed temperature
      • Fabricated for your project’s specific needs
      • Faster design to delivery times than our competition

      Precision Indexing System:

      We offer an optional precision indexing system for large-scale vessel assemblies. Our system ensures accurate alignment and vacuum integrity.

      Weatherable Design:

      If storage or use conditions require protection from ground moisture or other environmental factors, several solutions for weather proofing are available. Economical steel base frames, fiberglass protective layers and marine grade materials can be incorporated into design options.

      Why Choose Janicki Marine?

      Quick Lead Times

      We develop putty plugs for production molds in as little as three weeks. Our vertically integrated manufacturing process minimizes lead times and maximizes efficiency.

      Engineering Horsepower

      With 30 years of experience in marine tooling, Janicki Marine boasts a large team of engineers who are experts in their field. Our extensive knowledge enables us to tackle even the most complex tooling challenges confidently and precisely.

      Quality Promise

      Janicki Marine is dedicated to continuous improvement, constantly striving to enhance our processes and exceed customer expectations. From design to delivery, we uphold the highest standards of quality and craftsmanship, ensuring that our products meet the most stringent requirements.

      We Create Solutions

      Interested in creating a pattern, plug or mold for your marine project? We’re here to help.